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The increasing frequency of extreme weather events due to climate change has emphasised the need for resilient infrastructure.
A recent case study is the cyclone Biparjoy in June 2023, and the minor storm that wreaked havoc in Mumbai in May 2024. The aftermath emphasised the importance of sturdy solar panel structures. Mounting structures are 7-10% of the total project cost, contributing to maximum energy output and lower maintenance expenses.
In regions where wind speeds are generally higher and cyclones are more frequent, it is even more important to have securely designed mounts to prevent damage or dislodging.
Traditional mounting structures, particularly those made by local manufacturers, fail to withstand strong winds, resulting in loss of investment, increased expenses in repair/replacement, decreased reliability and much more.
Furthermore, since wind speeds increase with building height, taller installations are more susceptible to potential damage from strong winds. To prevent this issue, high-quality mounts are necessary to secure solar panels on rooftops and optimise their angle for more sunlight exposure while protecting them from environmental factors.
Considering these factors, SolarSquare’s Intelligent WindPro MountTM 2.0 is designed to withstand high winds and adverse weather conditions, ensuring the durability and performance of solar panel systems.
Here’s everything you need to know about India’s most surakshit and storm-proof mounting structure.
Introducing Intelligent WindPro Mount™ 2.0 by SolarSquare
The Intelligent WindPro MountTM 2.0 by SolarSquare is an advanced mounting solution that guarantees the strength and stability necessary to stormproof your solar panel installations, providing reliable and long-lasting results even in the harshest weather conditions.
Key Features of Intelligent WindPro Mount™ 2.0 Solar Panel Structure Design
Tapered C Channels
The structural design includes solid steel tapered C-channels which are narrower at the top and wider at the bottom, enhancing stability and durability. This design is inspired by iconic structures like the Burj Khalifa, Qutub Minar, and the Eiffel Tower.
Additionally, we source our steel from reputable brands such as JSW, Tata Steel, and ESSAR. Our designs follow stringent standards, including:
- Wind load calculations: IS875
- Steel structure components design: IS811
- Steel material properties: IS2062
We use an 80-micron hot-dip galvanising zinc for the outer column coating and a 150 gsm aluminium-zinc alloy coating from JSW Galvalume for rafters and purlins.
With this design, solar panels stay firmly attached to the rooftop reducing the risk of damage or dislodging and ensuring overall stability.
Japanese Poka Yoke Fault-Free Installation
Our installation process incorporates Japanese Poka-Yoke principles to ensure error-free assembly. Unlike other providers who cut and weld on-site which can lead to inaccuracies and early rusting, we pre-manufacture components in factories. With this foolproof system, you can trust that your mounting process will guarantee optimal performance for your device.
Our precision-manufactured components are assembled on-site and tightened to the correct torque.
HDGI 80 Micron Rust-Free Coating
Our mounting structure boasts superior rust resistance for long-term performance. A high-density galvanised iron (HDGI) coating of 80 microns thick can withstand corrosion and prevent rust for years. Factory manufacturing ensures precision and quality, unlike on-site welding, which can compromise the integrity and durability of the system.
100% Leak-free Structure
Our installation professionals will secure the structure to the RCC slab using HILTI’s airtight seal, specifically crafted using German Technology, and the global standard of ensuring no water leakage and maintaining structural integrity. This process effectively seals any gaps or cracks caused by drilling, giving your solar panels maximum protection against roof leaks and other environmental factors.
Virgin Steel from Top Steel Manufacturers
The Intelligent WindPro MountTM 2.0 boasts exceptional quality and reliability thanks to its construction with virgin steel from top-tier manufacturers. This mounting system offers peace of mind and confidence in its performance, making it a reliable choice for any project.
25 Years of Design Life
The Intelligent WindPro MountTM 2.0 offers long-term assurance with a design life of 25 years. This guarantees durability and performance over an extended period, resulting in fewer replacements and maintenance needs. As a result, it can lead to significant cost savings in the long run.
8 Hours Installation
The Intelligent WindPro MountTM 2.0 offers a quick and efficient setup process, taking only 8 hours to install. This makes it ideal for residential and commercial solar installations, minimising downtime and allowing for faster project completion.
Tips for Choosing the Right Solar Panel Installation
When selecting a solar panel setup for your home, evaluate various factors cautiously. Below is a list of important factors to assist you in making a well-informed choice:
Assess Your Energy Needs
Evaluate your household’s electricity bills from the past year to understand your energy usage and determine the size and capacity of the solar panel system you’ll need. Additionally, consider any potential increases in energy usage, such as buying an electric car or adding new appliances to your home. This will ensure that your solar panel system can meet your current and future energy needs.
Evaluate Your Roof Condition and Orientation
Is your roof in good condition? Is it shadow-free and can it support the weight of solar panels? It’s a good idea to address any existing damage before installation.
Check Local Subsidies and Incentives
The government offers various forms of financial support, such as tax credits, cash rebates, and feed-in tariffs for homeowners who generate excess electricity with their solar panels and sell it back to the grid. They also provide grants and low-interest loans to help install renewable energy systems. Explore potential government incentives, rebates, and tax breaks that could lower installation expenses.
Calculate the Return on Investment (ROI)
Consider the initial installation cost and long-term electricity bill savings. Estimate the payback period to see how long it will take to recover your investment through energy savings.
When is a Structure Like the Intelligent WindPro Mount™ 2.0 Necessary?
Factors to consider:
Location
The amount of sunlight your panels will receive, and the wind speeds in your location can impact the effectiveness and durability of your solar setup. Higher wind speeds may mean you need stronger mounting solutions, such as our Intelligent WindPro MountTM 2.0, specifically designed for extreme weather conditions like high winds and dust storms.
Roof Type and Condition
Flat and pitched roofs are suitable for solar panel installation, although some types may require additional reinforcement.
If you live in an area with high wind speeds, reinforce the roof structure to ensure the solar panels are securely supported. The Intelligent WindPro MountTM 2.0, designed and certified by IIT Bombay, offers a reliable and sturdy option for these conditions.
Budget and Long-Term Goals
Investing in solar panels can lead to huge savings on electricity bills for up to 25 years and offers greater and more stable returns (up to 40%) compared to traditional options like FDs and Mutual Funds, while also providing consistent savings on energy costs.
Options like solar loans with flexible repayment terms and competitive interest rates make it easy to finance your solar system. Other programs such as lease agreements offer lower monthly fees than current electricity bills, while the Power Purchase Agreements (PPAs) guarantee fixed rates for the electricity generated by the panels, typically at lower rates than utility companies.
Get Your Surakshit Solar Today
Addressing the challenges for solar panel installations facing high winds is essential for the efficiency and longevity of your solar energy system. Strong winds can cause damage to panels and shorten their lifespan.
At SolarSquare, customer safety is our obsession, driving our vision to create durable solar installations that withstand such conditions. Proper mounting solutions such as the Intelligent WindPro MountTM 2.0 can minimise these risks.
The Intelligent WindPro MountTM 2.0 enhances a solar system’s durability and efficiency by providing superior wind resistance. This ensures that your solar investment remains protected against adverse weather conditions while maximising energy production and return on investment.
Moreover, the Intelligent WindPro MountTM 2.0 prioritises safety by securely fastening the solar panels, reducing the risk of accidents and ensuring the well-being of you, your family, and maintenance personnel. This added peace of mind allows you to enjoy clean energy benefits worry-free.
Switch to India’s most surakshit and storm-proof mounting structure – contact us today.
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